Engineering Capabilities
Electro Mechanical Design
- Electromagnetic design using FEA
- Optimization through simulation based design
- Mechanical design
- DFMEA at System/Subsystem/Component Level
Systems Engineering
- Requirements Management
- System Safety Analysis
- System Function Development
- Calibration and Variants Management
- Mechanical and Thermal Design
Software Engineering
- Stack Integration
- Software Architectural Design
- Safe and Secure coding Practices
- Modular SW Module Development
- OS and Bootloaders
- (Model Based & Hand Coding)
Testing & Validation
- Test Management
- Test Automation
- Qualification Test
- Unit & Integration Test
- HiL & Vehicle Test
- Test Specification and Design
Electronics Engineering
- Small Footprint & Low Power Design
- Schematic Design &PCB Layout
- Power Integrity & Thermal Analysis
- Power Electronics
- Qualitative and Quantitative Safety Analysis with Metrics
- Worst Case Analysis
Process & Quality
- Organizational Specific Quality Process
- ASPICE Compliant Development
- Agile Development Process
- IATF Certified
- Evita Low Security Compliance
- Expertise in Functional Safety
R&D Capabilities
Our state of the art R&D facilities are spread across the Chennai, Hosur and Pudhucherry locations, with over 300 engineers working in different domains and serving different value streams including 5 stage – Gate product development process, design reviews with design and process FMEA and design for manufacture to focus on cost optimization
Lucas TVS group has 22 granted patents and few more under examination awaiting publication.
Our R&D capabilities
Electrical
Design
Mechanical & Structural
Design
Electronics Hardware
Design
Software
Interfacing
Fluid Flow
Dynamics
Thermal
Analysis
Cogging Torque
Optimisation
System Simulation &
Snalysis
Reliability Growth
Management
Statistical
Analysis
Product Functional
Test
Validation
Test
Reliability
Test
Durability
Test
Our R&D Testing Facilities
Radiography Machine
Thermal Shock Chamber
Endurance chamber
Transient Pulse Tester
Thermo Cyclic Chamber
Radiated Susceptibility
Other Testing Facilities
- Thermal cycling test
- Endurance test
- Efficiency test
- Water spray test
- Humidity test
- High Speed test
- Salt spray test
- Thermal Fatigue test
- Vibration test
- Radiated Susceptibility test
- Cold cranking test
- Performance test at hot and cold condition
Product Validation Facilities
Product
Design
Product
Development
Prototype
Manufacturing
Product Proving
/ Reliability Engineering
Tool
Design
Advanced
Engineering
Manufacturing Technology
/ Development
Materials / Process
Development
Plant / Spm Manufacturing
Technology
Testing & Quality Inspection
Combined Vibration and
Environmental Testing Equipment
Cold Room
Climatic Chamber
Salt Mist Chamber
NVH
Test Lab
Engine Room
– Starter Durability
Mud Wading
Test Track
Compressor Motor
– Life Testing Equipment
Combined Bi-Axial Vibration & Environmental Test Equipment
3 Zone Thermal
Shock Chamber
Water Wading
Test Track
Carl Zeiss Coordinate
measuring machine
V-Model Development Approach
Electronics Design & Production
Electronic Design Capabilities
Analog & Digital
Circuit
PCB Design using
Orcad & Zuken
LDRA Static & Dynamic
Code Analyzer
ECU Software
Tuning
Embedded Control
System Design
Multi Layer
PCB Design
Product Reliability
Testing
Failure Analysis &
Simulation
Production Capabilities
Our Subsidiary company is equipped with 3 SMT assembly lines with ESD controls located in Hosur & Puducherry units with a combined capacity of over 180,000 chip shooters. Flexible manufacturing assembly lines can handle both small volume as well as large volume variants.
Pick & Place Assembly Line
Screen Printer
N2 Reflow Oven
Chip Shooter, Fine Pitch Placer
Wave Soldering Machine
SMT Line
Facilities
- Screen printer
- Chip shooter, Fine pitch placer
- Reflow oven – 9zones with N2 atmosphere
(capability for Lead-free soldering)
- Automated optical inspection
- Wave soldering machine
- Assembly lines & Potting facility
- Dedicated EOL test equipments
LTVS capabilities – Electronics Design & production
SMT Liner
SMT Line
Robotic Soldering Assly Line
Auto Coil Winding Line
SMT Line
3D Solder Paste Inspection
High Vacuum Potting Line
Rotor Assembly Line
Automatic Optical Inspection
Pick & Place Machine Latest Model
PCBA/Product Assembly Line
Lead-Free Wave Soldering Machine
PC based EOL Testing with Data Logging
LED PCBA Test Equipment with Data Logging
End of Line Tester with Spark Angle Vision Cotrol
Three Axes Robot Soldering with Auto Clean
Angle Sensor Calibration & Programming System
PC based Vision Control Micro Chip Flasher
Automated Spot-Welding Machine
Ignition Coil Testing Machine with Waveform Comparator
In-house Machine Building Centre
Organization Skill Sets
- Mechanical Design
- Electrical & Electronics Design
- Controls & software
- Material & Vendor Development
- Machine building
- Assembly, Testing & Installation
Capability to Design & Manufacture
- Assembly Machines
- EOL Test Rigs
- Assembly lines
- Armature manufacturing lines
- Stator manufacturing lines
- Process Plants
- Welding SPM
- Metal Cutting SPM
Team : 50 Area: 15000 sq.ft
Hard Turning SPM
Stator Coil Winding SPM
Wiper Performance Test Rig
Core taping SPM
Starter Motor Assembly Line
LTVS Manufacturing Capabilities
Advanced Tool Room/Precision Manufacturing Facilities
Proto Type Manufacturing
Winding Machine
Precision Grinding
EDM Sparking Machine
General manufacturing
Press Shop
Plating
Heat Treatment
Varnishing Machine
Curing Oven
Accurate CNC Machining
Three Nozzle Internal Winding Machine
Shrink Fitting Machine
LTVS Manufacturing Capabilities
Varnishing Machine
Automatic Balancing Machine
Shaft Pressing SPM
Automatic Noise Testing
Automatic Wiper Armature – Assembly Line
Conveyorized Automatic Armature Line (RFID Technology)
Conveyorized Starter Motor Assembly Line
Commutator Turning Machine
LTVS – The Solution Provider
Anticipate
Understanding the need of customers and end users and developing and proving the concept in advance.
Innovate
Mechatronic Motion control expertise –Motor ,Embedded Electronics ( Software and Hardware ), mechanical design and development expertise that helps build relevant complex solution parts/products to meet
Improve
State of the art validation process supported by industry leading tools & Continuous improvement process
Execution
System and design expertise backed by robust engineering processes along with proven structured manufacturing processes that help to deliver exceptional products to market
